HWR encoding module for high-speed magnetic card personalization
Magnetic card personalization at maximum speed
The HWR encoding module is the high-speed solution for magnetic card personalization in industrial production lines.
With a throughput of up to 18,000 cards per hour, it sets new standards in terms of speed, quality, and efficiency.
Thanks to integrated inline inspection, intelligent magnetic head technology, and minimal maintenance requirements, the HWR is ideal for large series and demanding OEM applications.
Card encoding with laser precision
The HWR encoder writes and reads up to three magnetic tracks simultaneously – in both HICO and LOCO modes (300–4,000 Oe).
Each card is automatically checked: Inline quality assurance checks header bits, start and end characters, parity, bit density, and checksums in accordance with international standards.
A separate electronic unit (HSR10) performs the test independently of the coding.
The data can also be transmitted to the host system to enable double verification of the encoded information.
This enables HWR to achieve maximum process reliability and coding quality – even with high volumes.
Technical advantages of the HWR coding module
- High-speed encoding with up to 18,000 cards per hour
- Simultaneous writing and reading of up to three magnetic tracks
- Integrated inline testing of each card for maximum data security
- Software-controlled magnetic head adjustment for different card thicknesses
- Separately switchable LOCO and HICO heads to reduce wear
- Compatible with ISO 7811, JIS, AAMVA, and Visa Mini Card
- Processing of cards up to 204 mm wide and 1.5 mm thick
- Robust construction for continuous industrial use
Card Parameter
Card Dimensions
- Length: 85.7 mm
- Width: 54.0 mm to 204 mm
- Others on request
Card Thickness
- 0.2 mm to 1.5 mm
Card types
- All colors
- Transparent cards
- Embossed cards
Enoding Parameter and Equipment
Magnetic stripe
- LOCO: Up to 3 tracks
- HICO: Up to 3 tracks
- 300 Oe to 4,000 Oe
Bit density
-
Standard:
Tracks 1 & 3: 210 bpi
Track 2: 75 bpi - Customized Up to 3x 300 bpi
Encoding
-
Standard:
Track 1: Alpha-num.
Tracks 2&3: Numerical - Free bit encoding
- Customized
Standards
- ISO 7811, JIS, Visa Mini Card, AAMVA
Magstripe location
- Bottom right
Modulation Type
- Standard: F2F
- Optional: Other types are available on request
Machine parameters
HICO/LOCO Volume
- Up to 18,000 (2 heads)
- HICO: d 12,000 (4 heads)
- LOCO: d 18,000 (4 heads*)
Dimensions L/W/H (mm)
- 550 x 432 x 400
Weight
- Approx. 45 kg
Control
- 2x RS232
- 5 Digital outputs
- 6 Digital inputs
Temperature Range
- Operating: +10ºC to +35ºC
- Storage: 0ºC to +40ºC
Service Times
- Head replacement: < 10 min. per head
Power
- 110V/230V AC (2A/1A)
Sustainable coding with intelligent magnetic head technology
The HWR uses software-controlled magnetic head adjustment, which automatically regulates the contact pressure. This allows cards/tickets of different thicknesses to be processed without mechanical adjustment.
This extends the service life of the magnetic heads and protects the card surface at the same time.
Unused heads are automatically moved to the parking position, which reduces wear and tear and increases sustainability in line with the Rinas Think Green concept.
Areas of application for high-speed magnetic encoding
- Large-scale magnetic card personalization
- Payment and access cards
- Ticket and transportation systems
- OEM integration into production facilities
- Quality-assured series production
- Compatible with ISO 7811, JIS, AAMVA, and Visa Mini Card
- Processing of cards up to 204 mm wide and 1.5 mm thick
- Robust construction for continuous industrial use
Let's talk about your project
We analyze your application, recommend the appropriate systems and modules, and demonstrate integration, including realistic cycle times.
